When every penny counts, manufacturers look to wire processing equipment suppliers to assist cut production costs and enhance the cost per lead. To help in your following equipment purchase, Komax offers five things to understand automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts through the penny. When every penny counts, manufacturers look for wire processing equipment suppliers to aid cut production costs and enhance the cost per lead. With increasingly more OEMs requiring suppliers in order to meet quality standards like the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is obviously a hot topic in the wire processing industry. Every company should understand five important aspects before purchasing terminal press machine.
A simple Search on the internet for wire crimping machines will return several potential suppliers with diverse product offerings. Machines that vary from semi-automatic loose-piece crimping to completely automatic measure, cut, strip, and terminate are all available in the marketplace. But how can you determine which crimping machine to decide on? It’s essential to have a production analysis of all the current jobs to better understand the volume of crimps needed for each. From that point, a company can consult with an applications or sales engineering specialist to determine the cost savings between semi-automatic and fully automatic machines.
Product innovation, especially in industries for example automotive, military, and aerospace, is a main cause of an OEM’s long-term sustainability. As products and applications evolve, so will the wire harness requirements in the customer. How can these application changes affect future production requirements? When it comes to fully automatic crimping machines, the flexibility in the machine should work as a defining characteristic for a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are all common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly to fulfill these requirements with an open-platform crimping machine. Customers should think about future and just how their tube cutter will meet the needs for business in 5yrs and beyond.
Customer and technical service must be accessible to buyers who purchase capital equipment. As many customers depend on one fully automatic crimping machine for all their production needs, technical services are critical inside the instance a machine stops running. Some suppliers train and certify their technicians across all products although some train technicians simply for specific product categories. Make sure to carry out the homework and know the service structure of your supplier and credentials of every service technician.
Among the fastest methods to reduce costs is to reduce unnecessary scrap material. Crimp force analyzing (CFA) software will be able to detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. Although companies today might not utilize CFA, making the required changes to include CFA may pay dividends with a small investment, as you reduce the quantity of faulty crimps and save on your manufacturing costs.
Not all the crimping machines are alike, and with regards to the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are often by far the most dependable in determining dexjpky35 accuracy of any supplier’s marketing message while identifying the pros and cons from the machine. Be prepared to ask key questions like what type of feasibility testing the appliance has endured ahead of product launch. A minimal-priced, copper wire stripper may look wonderful in writing, nevertheless the potential problems, such as crimp repeatability, in an aging machine may affect its long term ROI.
In all of the, there are many more factors a potential customer and current wire harness manufacturer should identify when looking for their automatic crimping processes, including wire type and quality, applicator, as well as the weather environment. An automated crimping machine is a long-term investment as well as every business will want to look at its current production needs as well as its future capabilities.