Many bobblehead lovers are curious as to how custom bobble heads is generated and why it usually takes weeks to create one. At a top level, you can find four steps involving in creating a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Prior to getting into information of each step, it really is worth mentioning that the process described is designed for the resin-based bobblehead.
1. Sculpting (Less than a day to seven working days)
This method takes a mastery of hand sculpting skills. It will always be performed by skillful artists, who routinely have several years of experience doing hand sculpting based upon provided photos or reference objects. It could take 4 to 5 hours for the very experienced artist to sculpt a 7-inch bobblehead, while to get a less experienced artist it may take more than a day or two. As soon as the initial sculpting is completed, the individual will get the chance to check its photos. Making changes is relatively easy and quick at this stage. Alternatively, it will probably be more costly to request a big change in a later stage for the reason that whole sculpture should be rebuilt. Therefore, a consumer should consider the initial sculpture carefully if the bobblehead maker is asking for comments. If you are unsure, you must demand more photos or request clarification. By doing that, you could possibly spend more time upfront, but additionally, you will minimize the chance of needing to achieve the bobblehead reworked later and getting to spend more. Also, the customer should be aware a custom bobblehead doll is generated based on submitted photos instead of a live person. Therefore, the expectation should be set properly concerning the resemblance and facial expression of your final bobblehead doll.
2. Molding (7-10 working days)
Molding is the procedure during which the initial sculpture from the previous process will be utilized for basics to create the profile and curvatures of a bobblehead’s body and head. First, a semi-liquid silicone gel will likely be used on the surface of the initial sculpture. A soft silicone coating which takes the contour in the sports bobbleheads will likely be formed after the gel dries. Then, a plaster coating will probably be applied on the outside from the silicone coating. The plaster coating can become a hardened cast following the drying process. Subsequently, the first sculpture will likely be removed from the silicone coating. After the preparation effort is done, melted resin will probably be injected in the emptied silicone coating to make the bobblehead. Since the silicone coating is soft, the plaster cast wrapping the silicone coat will act to maintain the resin within the desired shape before it really is solidified. After the resin becomes solid, it will likely be taken off by opening the plaster and peeling from the silicone coating. At this point, a raw bobblehead doll has been given.
3. Polishing (someone to three working days)
A raw bobblehead is not ready to be painted. They have grease on its surface that needs to be removed, and rough surfaces that must be ground smooth. Neglecting the polishing process will lead to poor painting down the road. Polishing a bobblehead doll also demands a decent amount of craftsmanship. Because its shape and curvature are different from one to a different one, this procedure still should not be standardized and automated. As well as taking out the grease and smoothing the surface, refining the raw bobblehead details manually could be necessary. Due to tolerances stemming through the molding process, deviation through the initial sculpting is unavoidable. The sculpting artist often needs to fine-tune the raw bobblehead after the initial polishing, and this process should be reiterated. When it is determined that the defects should not be fixed, the full raw bobblehead should be scrapped.
4. Painting (a person to three working days)
Painting is not as easy as it looks to be. The first step is usually to blend base colors to produce colors the consumers desire. The grade of the blended colors is crucial, as it has a large affect on the aesthetic aspect of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the desired colors with good quality for wedding cake toppers can be extremely time-consuming. Secondly, painting is carried out by using the painting brush manually, due to the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to create different patterns on the clothing. In these instances, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are applied to a bobblehead doll both for its head and body, it can be assembled simply by using a spring with glue on ends. Obviously, using the spring is what makes the bobblehead doll bobble.
Hopefully, by now, whoever finishes reading the above has had a better understanding of the fundamental technique of creating a custom bobblehead doll. Using a better idea of the method, a consumer can better plan her or his next purchase of a custom bobblehead doll.